Covering and Painting

The Camel is being covered with white linen made in Belgium to the orignal 1916 British specification 9BSF1. Frayed tapes were supplied by the Vintage Aviator.

There is a mixture of machine and hand stitching required.  The wing panels are sewn together with balloon stitch using a twin needle machine. Wings and ailerons need miles of tape and rib stitching and there are numerous patches.  There are several clear dope layers then aluminium for top surfaces and the underside of the fuselage before painting.

  • laying out the patterns
  • cutting out on the cutting table
  • checking the balloon stitch
  • balloon stitching the wing panels
  • checking the fit to wing
  • trying out the laced panel
  • close-up of lacing area stitching (wrong cord)
  • trying on the top
  • left side and top stitched
  • setting up to fit top to right side
  • setting up for underside
  • down to the basics & ready to roll
  • protective corners
  • fitting and glueing the underside
  • just the starboard side to go
  • lacing the last piece
  • ready for stitching in place
  • Patrick at work
  • stitched
  • doping started
  • doping continuing
  • fitting around the metal work
  • sewing curves are more difficult
  • OK, only 2 inches, but helping!
  • rudder doping
  • tailplane and elevator
  • fin fitted
  • silver UV protection for the upper surfaces
  • adding final touches to the UV protection
  • fuselage and empennage fitted and silvered, first coat
  • empennage underside left unsilvered for clear finish
  • second silver coat
  • underside, silver coated
  • fuselage PC10 colour
  • empenage top painted pc10
  • empennage underside masked to protect clear areas
  • fin PC10, empennage clear underside
  • lining up to fit the masks
  • ready for the white roundel painting
  • white, step one
  • masking up for the second white step
  • white complete starboard side
  • now for the red
  • masked ready for the blue
  • blue being cleaned up
  • rudder the right colours, too
  • back out of the paint shop
  • stringing the centre Section
  • covering the centre section
  • centre Section sewing
  • putting the curve in
  • starting the cut out
  • one side of the cut out
  • next step on the cut out
  • stitching nearly complete
  • rib stitching
  • adding frayed edge tape
  • doped, taped and patched
  • starting to silver dope
  • siver doped upper side
  • underside masked
  • upper side PC10
  • starting the J
  • centre section painted
  • aileron taping
  • aileron rib stitching
  • aileron underside masked
  • ailerons silver doped
  • fitting and testing upper wing ailerons
  • centre section rigged
  • B6413 added
  • nearly an aeroplane
  • last wing cover
  • last edge
  • marking up for seam taping
  • seams taped
  • doping starts with spar areas
  • doping continues and taping starts
  • getting taut
  • frayed tapes on
  • lots of patches to fit
  • more holes to make
  • more patches
  • yet more!
  • aileron fit and checks
  • patch with metal protection
  • final checks
  • starting the silver dope
  • silvered wings
  • masking up
  • PC10 complete
  • bottom wings masked for white
  • top wings masked for white
  • white roundels painted
  • masked for the red
  • red roundel painted
  • masked for the blue
  • blue roundel painted
  • wowslideshow
  • finished top wing
image slider by WOWSlider.com v8.7